跳至主要内容

HOW TO SET AND CHANGE THE TOOL IN CNC MACHINING CENTER?

Operating CNC machining center, or CNC router, always need to set cutting tool and change cutting tool to meet manufacturing requirement.
“How to set and change the cutting tool in machining center?” is the common question.

The cutting tool setting

The tool setting point of CNC machining center is the reference point used to determine the position of workpiece coordinate system in the machine coordinate system after the workpiece is aligned and clamped on the machine.

Aluminum prototypes manufacturing
Aluminum prototypes manufacturing

Tool setting point can be selected on workpiece or clamping positioning element. There must be an accurate, reasonable and simple position corresponding relationship between the tool setting point and the workpiece coordinate point, which is convenient to calculate the position of the workpiece coordinate point on the machine tool (the machine coordinate of the workpiece coordinate point). The tool setting point should preferably coincide with the workpiece coordinate point.

Magnesium CNC machined prototypes
Magnesium CNC machined prototypes

Tool change point

Tool change point: the machining center has a tool magazine and an automatic tool change device, which can change the tool automatically according to the needs of the program. The tool change point shall be in the position where there is no collision and interference between workpiece, fixture, tool and machine tool during tool change, and the tool change point of machining center is usually fixed.

CNC milled workpiece
CNC milled workpiece

Horizontal tool setting (x, y coordinates):

(1) tool setting of lever dial indicator: the tool setting point is the center of cylindrical hole;
(2) tool setting with edge finder: round hole or datum edge
(3) adjust the cutter by touching the cutter or trial cutting.

Aluminum CNC Milling & Tapping Part
Aluminum CNC Milling & Tapping Part

Tool setting in Z direction (Z coordinate):

(1) on machine tool setting: use Z-direction setter to set the tool.
(2) pre adjustment of external tools + on-board tool setting.
(3) tool setting by external tool setting instrument: measure the diameter, length, blade shape and angle of the tool.
(4) the problem of tool setting in multi position machining of horizontal machining center.

Precision Accuracy CNC machining prototype
Precision Accuracy CNC machining prototype

KYLT Precision CNC machining services (milling turning service), Fast prototypingFixture/Jig/Tooling makingAluminum die casting & plastic injection parts. Email:cnkylt@aliyun.com +008615195010186
KYLT CNC Machining Services:
KYLT CNC Precision Machined Parts:
More information about Machining Technology:

评论

此博客中的热门博文

CNC MACHINE BE CLASSIFIED BY SERVO CONTROL MODE

Servo control mode to classify CNC machine tool. (1) open loop control CNC machine tool The feed servo drive of this kind of machine tool is open-loop, that is, there is no detection feedback device. Generally, its driving motor is a stepping motor. The main feature of stepping motor is that every time the control circuit changes the command pulse signal, the motor will rotate a step angle, and the motor itself has self-locking ability. The drive circuit is controlled by the pulse distributor, which controls the coordinate displacement by changing the number of pulses, the displacement speed by changing the frequency of pulses, and the direction of displacement by changing the distribution sequence of pulses. Therefore, this control mode is characterized by convenient control, simple structure and low price. The command signal flow from the CNC system is unidirectional, so there is no stability problem of the control system, but because the error of the mechanical transmission...

Tapping failure reasons analysis

After the first metal part be tapped, we always to check it: if pass the thread gauge inspection? The inspection result is OK, we can do mass production. If it fails, We should consider which reasons cause tapping faiulre. KYLT provide Metal Machining services for:  WEDM, EDM, DRILL, TAPPING ,  CNC LATHING ,  CNC MILLING ,  ALUMINUM / MAGNESIUM / PLASTIC RAPID PROTOTYPES MAKING . 1PCS ORDER IS ALLOWED. Aluminum CNC machined workpiece Normally, the following reasons may cause screw thread faiulre: 1) UNQUALIFIED TAP Tap is wear or bad 2) QUALIFIED DRILLING HOLE (BEFORE TAPPING) If the hole is too small, because of friction, will increase the difficulty of tapping, while tapping faster wear, and vice versa, the hole is too big, it can easily tap into, but the quality of teeth is very poor, because the diameter of teeth will become larger, relative to the screw nut bonding force is insufficient, easy to slide teeth. In M3 *0.5, the correct hole (general...

SELECTION PRINCIPLE OF CUTTING PARAMETERS FOR SCREW THREAD TURNING

Because the pitch (or lead) of the thread is specified by the drawing, the key to choose the cutting parameters when  turning  the screw thread is to determine the spindle speed n and the cutting depth AP. 1) SELECTION OF SPINDLE SPEED TO DO SCREW THREAD TURNING According to the mechanism that the spindle turns 1 and the cutter feeds 1 lead when turning the thread, the feed speed of the CNC lathe is determined by the selected spindle speed. The thread lead (which is the pitch when the thread is single head thread) instructed in the thread processing program section is equivalent to the feed speed VF VF = n f (1) expressed by the feed rate f (mm / R) From Formula 1, it can be seen that the feed speed VF is proportional to the feed amount F. if the spindle speed of the machine tool is selected too high, the converted feed speed will greatly exceed the rated feed speed of the machine tool. Therefore, when selecting the rotation speed of the main shaft for turning the threa...