跳至主要内容

MAIN FACTORS AFFECTING MACHINING ACCURACY

For NC turningCNC machining or prototypes making processes, Machining accuracy is the key factor of machined partsquality.
CNC machined plastic parts and assembly for solar panel holding
CNC machined plastic parts and assembly for solar panel holding

In the work-piece machining process, what factors affect the machining parts accuracy?

(1) MACHINING PRINCIPLE ERROR

Machining principle error refers to the error produced by machining with approximate forming movement or approximate shape cutter. In the NC machining of curve or curve. The forming movement of the tool relative to the workpiece is approximate. Furthermore, when the NC machine tool interpolates the straight line or the circular arc, it uses the small straight line segment of the parallel coordinate axis to approach the ideal straight line or the circular arc. There are processing principle errors here.
Aluminum CNC machining prototype
Aluminum CNC machining prototype

(2) MACHINE ERROR

The error of machine tool is caused by the manufacture, installation and wear of machine tool. Among all kinds of errors of machine tools, the main ones that affect the machining accuracy of workpieces are the rotary error of main pump and the error of guide rail.
CNC lathing parts
CNC lathing parts

(3) FIXTURE ERROR

The main causes of the fixture error are the low manufacturing accuracy, low assembly accuracy and the wear of the working surface during the use of the fixture. The fixture error will directly affect the position accuracy and dimension accuracy of the workpiece surface, especially the position accuracy of the machined surface.

(4) CUTTING TOOL ERROR

The manufacturing error and wear in use are the main causes of tool error. The influence of cutter error on machining accuracy varies with the type and material of cutter. For example, the dimensional accuracy of fixed size cutter (such as drill, reamer, etc.) will directly affect the dimensional accuracy of workpiece. For example, the shape accuracy of forming tools (such as forming turning tools, forming milling tools, etc.) will directly affect the shape accuracy of the workpiece.
Plastic CNC milling parts
Plastic CNC milling parts
KYLT Precision CNC machining services (milling turning service), Fast prototypingFixture/Jig/Tooling makingAluminum die casting & plastic injection parts. Email:cnkylt@aliyun.com +008615195010186
KYLT CNC Machining Services:
KYLT CNC Precision Machined Parts:
More information about Machining Technology:

评论

此博客中的热门博文

CNC MACHINE BE CLASSIFIED BY SERVO CONTROL MODE

Servo control mode to classify CNC machine tool. (1) open loop control CNC machine tool The feed servo drive of this kind of machine tool is open-loop, that is, there is no detection feedback device. Generally, its driving motor is a stepping motor. The main feature of stepping motor is that every time the control circuit changes the command pulse signal, the motor will rotate a step angle, and the motor itself has self-locking ability. The drive circuit is controlled by the pulse distributor, which controls the coordinate displacement by changing the number of pulses, the displacement speed by changing the frequency of pulses, and the direction of displacement by changing the distribution sequence of pulses. Therefore, this control mode is characterized by convenient control, simple structure and low price. The command signal flow from the CNC system is unidirectional, so there is no stability problem of the control system, but because the error of the mechanical transmission...

Tapping failure reasons analysis

After the first metal part be tapped, we always to check it: if pass the thread gauge inspection? The inspection result is OK, we can do mass production. If it fails, We should consider which reasons cause tapping faiulre. KYLT provide Metal Machining services for:  WEDM, EDM, DRILL, TAPPING ,  CNC LATHING ,  CNC MILLING ,  ALUMINUM / MAGNESIUM / PLASTIC RAPID PROTOTYPES MAKING . 1PCS ORDER IS ALLOWED. Aluminum CNC machined workpiece Normally, the following reasons may cause screw thread faiulre: 1) UNQUALIFIED TAP Tap is wear or bad 2) QUALIFIED DRILLING HOLE (BEFORE TAPPING) If the hole is too small, because of friction, will increase the difficulty of tapping, while tapping faster wear, and vice versa, the hole is too big, it can easily tap into, but the quality of teeth is very poor, because the diameter of teeth will become larger, relative to the screw nut bonding force is insufficient, easy to slide teeth. In M3 *0.5, the correct hole (general...

SELECTION PRINCIPLE OF CUTTING PARAMETERS FOR SCREW THREAD TURNING

Because the pitch (or lead) of the thread is specified by the drawing, the key to choose the cutting parameters when  turning  the screw thread is to determine the spindle speed n and the cutting depth AP. 1) SELECTION OF SPINDLE SPEED TO DO SCREW THREAD TURNING According to the mechanism that the spindle turns 1 and the cutter feeds 1 lead when turning the thread, the feed speed of the CNC lathe is determined by the selected spindle speed. The thread lead (which is the pitch when the thread is single head thread) instructed in the thread processing program section is equivalent to the feed speed VF VF = n f (1) expressed by the feed rate f (mm / R) From Formula 1, it can be seen that the feed speed VF is proportional to the feed amount F. if the spindle speed of the machine tool is selected too high, the converted feed speed will greatly exceed the rated feed speed of the machine tool. Therefore, when selecting the rotation speed of the main shaft for turning the threa...