跳至主要内容

sale vertical die casting machine

Vertical die casting machine used cast Zn( Zinc/Zamak), Pb(Lead), Sn(Tin) alloy parts. As the vertical design, easy for opeator to set insert part. Such as: brake wire/cable, fishing sinker (Luya), bolt terminal of lead acid battery, battery terminal clamp connector pile head etc. More information, please email: cnkylt@aliyun.com


Hot Chamber Vertical die casting machines types: 12T20T30T. They are can be used cast Zinc/Zamak AlloyLead Alloy die casting parts, and those parts have inserts must be cast together with Zinc or Lead alloy.

Vertical die casting machines structure consists of machine body, mold clamping mechanism, injection system, cooling system, melting furance, electric system etc.

Cast machine adopts hydraulic drive, electric operation, and has manual and automatic operation. Melting furance is heated by electrical heated tube, so its operation is easy, and it has big adjustment range and wide application scope. The brand of hydraulic valve, time relay, general relay, AC contactor, microswitch of this machine is domestic and oversea famous, so it is running stable and performing excellence. It runs efficiently after adjustment. This machine is suitable for zinc alloy, lead alloy and tin alloy casting of hardware, electrical appliance, tool industry etc.

vertical die casting machine

What are the vertical hot chamber die casting machines used for?

Vertical hot chamber die casting machine normally used to produce zinc or lead alloy parts with have insert parts which must be cast together. Such as brake wires of car and bike, fishing sinker, lead metal fishing lure, lead Luya bait, lead acid battery terminal with bolt etc.

Brake wire/cable making

To cast zinc terminal with wirerope. The manufacturing process need: die casting machine, die casting die, wireropes. Operator manual set wireropes on mold cavities. Normally 12T machine one time set 6 wireropes, 20T can set 8 wireropes.

The machine can be used to cast bike wire cable, motorcycle brake wire, car brake cable or wirerope with zinc end terminal.

brake wire cable

Video for brake wire zinc end die casting machine test:

https://www.youtube.com/watch?v=cBZXtBaEbAk

Lead alloy metal fishing sinker, lead metal fishing lure, lead Luya bait making

As ring, hook and other metal piece need be cast together with lead alloy to produce fishing parts. Vertical lead alloy injection machines are used, with the horizontal operating platform, worker can set metal insert to mold cavties easily and conveniently. The manufacturing of small lead (Pb.) alloy fishing parts use 12T vertical type, for big Luya bait need use 20T vertical type.

lead metal fishing Luya bait made by vertical die casting machine

Video for vertical die casting machine fishing bait making

https://youtu.be/SliYJiJdz5I

Lead acid battery terminal with bolt, copper nut manufacturing

Vertical die casting machine can set bolts, nut, copper insert in mold cavites easily. In lead acid battery terminal making process, those metal insert parts can be set in good positions.

lead acid battery with bolt

Vertical hot chamber die casting machine specification:

12T high pressure vertical hot chamber die casting machine parameters:

NameParametersNameParameters
Locking Force120KnMotor Power3.75Kw
Tie Bars Inner Space190×220mmAccumulator Capacity6.3L
Moving Platen Stroke100mmWorking Pressure8Mpa
Profiling Thickness110 – 190mmElectric Heating Tube Power7.5Kw
Injection Pressure14KnHeater Power1Kw
Injection Stroke55mmOil Tank Capacity120L
Dosage of Fluid Metal per shot(Zn)130gMachine WeightAbout 1000Kg
Crucible Effective Capacity(Zn)70KgMachine Size120×90×210cm
Oil Pump28L/min

20T high pressure vertical hot chamber die casting machine parameters:

NameParametersNameParameters
Locking Force200KnMotor Power3.75Kw
Tie Bars Inner Space235×245mmAccumulator Capacity16L
Moving Platen Stroke125mmWorking Pressure7.0Mpa
Profiling Thickness110 – 190mmElectric Heating Tube Power7.5Kw
Injection Pressure20KnHeater Power1Kw
Injection Stroke72mmOil Tank Capacity170L
Dosage of Fluid Metal pershot(Zn/Pb)

Zn:220kg

Pb:500g

Machine WeightAbout 1450Kg
Crucible Effective Capacity(Zn/Pb)

Zn:110kg

Pb:130-150Kg

Machine Size200×90×240cm
Oil Pump28L/min

30T pressure vertical hot chamber metal alloy injection machine parameters:

NameParametersNameParameters
Locking Force300KNMotor Power5.5KW
Tie Bars Inner Space345×295mmAccumulator Capacity16L
Moving Clamping Plate125mmVane Pump Working Pressure7.0Mpa
Profiling Thickness110 – 190mmElectric Heating Tube Power9.5KW
Injection Pressure30KNHeater Hand Power1KW
Injection Stroke120mmOil Tank Capacity170L
Dosage of Fluid Metal Per shot Pb)1000gMachine Weight~2500Kg
Crucible Effective Capacity(Pb)300KgMachine Dimensions170×90×250cm*2Parts
Vane Pump30L/min

Vertical die casting machine types:

There are 3types vertical die casting machines to meet customers' demand: L type, T type, S type.

1. L type vertical die casting machine

This vertical machine melting furance pot is at right angle with clamping mechanism and control panel. The whole machine structure view like letter "L". That is the reason we call it as L type machine.

Vertical L type machine is standard structure. We have two kinds tonnages: 12T, 20T.

vertical die casting machine L type

2. T type high pressure hot chamber vertical die casting machine

Vertical T type hot chamber die casting machine developed on the standard horizontal hot chamber die casting machine. T type machine body and melting furance are same the with horizontal machine. Machine clamping mechanism is at right angle with machine body. The whole machine structure like inverted letter "T", that is the reason we call this machine is T type.

Our 200kn T type vertical hot chamber die casting machine is speical ordered by a world famous brake wire manufacturer. They need auto robots in front and back side of the machine. T type machine has more space to set wire cutting robot in machine front. Back side has enough space to set pick-up and stamping robots. Metal alloy be melted in the machine right side furance by electric tubes. Nozzle injects molten alloy from bottom of fixed mold platen to mold cavities at right angle.

vertical die casting machine T type

Video for zinc end wire casting machine L-type machine

https://youtu.be/0bVZTJE6zT4

Video for vertical wire zinc end die casting machine S-type (wires position locking mechanism-wire retainer)

https://youtu.be/56BcfLUQAOw

3. S type vertical pressure hot chamber inject die casting machine

300kn (30T) vertical die casting machine is separeted two parts. One part is melting furance and clamping machanism. Another part is electric control system, accumulator, hydraulic station etc.

30T vertical hot chamber die casting machine S type

Vertical die casting machine maintenance schedule:

No.Check positionCheck itemCheck standard
1die-casting machinemachine environmentthe machine is clean, and also clean the around of the machine
2security systemsecurity doorno loose, run stably and reliably
air cylinder of security doorair cylinder no leakage, piston rod no drags, and signal recption is good
3lubricantion systemoil level of lubrication oil tankbetween the top and bottom limitation
lubrication effectadd machine oil at every lubrication position, and without oil leakage
4hydraulic systemtotal pressurework pressure is good, pressure shake doesn't influence normal work, oil pump without noise
oil level of hydraulic oil tankoverwhelm oil gauge entirely
hydraulic oil temperaturebetween 55℃- -10℃
oil valve, oil pipesurface is clean, no loose, and no leakage
hydro-cylinder, piston rodoil tank is no leakage, piston rod is no drags, and good connection
5gas pressure systempressure gage of atomized lubricator5-6Bar setting requires 5-6Bar
ramming material air cylinderair cylinder is no leakage, piston rod is no drags
the gas of ramming material air cylinderno moisture
pressure gage of atomized lubricatoroil quantity keep between top and bottom limitation
6mechanical systemtie bar ( draglink)surface is clean, no drags, and no injury
templateno injury, surface is clean
cross guide rodsurface is clean, no abrasion and drags
anti-loosemode locking piston rod and cross hold-down nut is no loose, and steel pin set screw clamp spring is no loose
7electric systemindicator lightindicator light of power, lubrication, running is on when working
operation panelbutton is good and fixed solidly
wirebe tied solidly and no damage
emergency stop switchcan cut off the motor power when press it
stroke switchfunction of on-off is good, no greasy dirt, screw is no loose, pulley is no abrasion, probe is no breakage and no displacement
proximity switchsurface is clean, no loose and no displacement
8hot work temperaturesmelter temperatureadjust the temperature to 350℃ when start, and keep for 20mins, then adjust to working temperature
nozzle headlift the machine frame, and check if the nozzle head is leaking
9cooling systemcooling pipelineno water seepage






periodic table of maintenance
serial no.maintenance positionmaintenance contentmaintenance standardmaintenance period
1lubricantion systemstrainer, oil tankwash by diesel2 months/time
lubrication pipeline, lubrication partslubrication pipeline is unimpeded, change damaged parts1 week/time
add engine oil into oil nozzleadd engine oil1 day/time
2hydraulic systemhydraulic oilsampling checkhalf year/time
hydraulic oilchange 1/3 hydraulic oil1 year/time
nitrogen pressureno leaking1 week/time
oil cylinder sealing elementno oil leaking, no burn-in, and change the parts of burn-in (suggest to check and change before summer)1 year/time
strainer, oil tankwash by diesel oil and check if there is damagehalf year/time
oil pumpoil can come out normally, no abnormal noise1 year/time
piston rod, piston head, cylinder bush, oil valveno galling, abrasion and fragmentation1 year/time
3mechanical systemscrewfastening3 months/time
cranksteel bush, steel pin and crank is no abrasion (steel bush and steel pin should be changed every year)1 year/time
pulley wheelno scratch and displacementhalf month/time
mold adjustment deviceno abrasion and work normallyhalf month/time
template copper bushno abrasion1 year/time
cross guide rod, copper bushno abrasion and galling1 year/time
parallelism of template
half year/time
coaxiality, verticality
1 year/time
security doorcan rotate and move easilyhalf month/time
steel bandno abrasion and gallinghalf year/time
4electric systemstroke switchchange1 year/time
wire terminalcheck and fasten all the wire terminals3 months/time
electrical appliance boxkeep clean and no dust, no bare wire3 months/time
contactor, relay contactno scorch and oxidation3 months/time
relay, time relaychange1 year/time
proximity switchfasten screw and clean the dust2 months/time
motorno shake and abnormal noise1 year/time
operation panelcheck all the buttons if there is loose or damage2 months/time
5hot work systemthermocouplesurface is no corrosion, if the temperature probe is goodhalf month/time

molten cup pressing platecheck if it is loose3 days/time
6cooling systempipelineif it is leaking1 month/time

coolerif it is blockinghalf year/time

Vertical die casting machine free spare parts list:

NameQuantity
Shot Sleeve (Inject plunger)1pcs
Steel Piston Ring10pcs
Nozzle10pcs
Gooseneck1pcs
Nozzle Heating Circle1pcs
Wrench1pcs
LPG grab1pcs
Allen wrench1set
Heating Tube1pcs
Pliers1pcs

About Vertical hot chamber die casting machine price, or die casting mould, please feel free to email us: cnkylt@aliyun.com We will choose suitable machine types, suggestions of mould design, provide free die casting samples.


Related Casting Machinery:

Die Casting Machine

· Battery Spine Die Casting Machine

· Cold Chamber Die Casting Machine

· Hot Chamber Die Casting Machine

· Vertical Die Casting Machine

· PDC casting machine

Material

· Aluminum Die Casting Machine

· Magnesium Die Casting Machine

· Copper Die Casting Machine

· Zinc Die Casting Machine

· Lead Die Casting Machine

Application

· Auto Parts Die Casting Machines

· Kitchen &Household Parts Die Casting Machines

· Lamps Light Parts Die Casting Machines

· Electric Vehicle Spare Parts Die Casting Machines

· Hardware, Jewelry, Clothing Accessories Die Casting Machines

· Tel-Communication Equipment Parts Die Casting Machines

· Garden Machinery & Electric Tools Parts Die Casting Machines

· Lead Acid Battery Terminal Bushing, Battery Positive Spine Grid Die Casting Machines

· Fishing Sinker Die Casting Machines

· Others

评论

此博客中的热门博文

KYLT ACS aluminum frame by CNC machining, Precision CNC machining

KYLT One-Stop  CNC Machining Service  Including Custom Finishing Service. On-demand manufacturing,  Machining Metal  & Plastic Parts  Materials. FREE quotation. Parts In As Fast As 1 Day. What is the Advantages of Choose KYLT  CNC Machining services ?  Ability to produce custom-made metal CNC machining parts, CNC machined part with high precision, delivery in time, CHEEP price, FREE quotation, MOQ 1PCS. Over 10 kinds of plastic and metal machining. KYLT provide various types of CNC machining services no matter what your demands or requirements are. We can deliver parts in as fast as 24 hours.  CNC machining service offering instant quotes on high precision custom parts. KYLT CNC manufacturing network provides machined prototypes and mass production. All kinds of plastic, metal Fixture (jig, tooling) making service. CNC quote with FREE, custom parts delivered in time.Rapid C NC prototypes making  and  Precision CNC ma...

The advantages of Casting Iron parts used in Corrugated fins forming machine

The advantages of Casting Iron parts used in Corrugated fins forming machine (JTFY 400-1300 TRANSFORMER OIL TANK CORRUGATED FINS FORMING MACHINE KEY MECHANICAL STRUCTURE ALL USE STANDARD GB QT500 CASTING PARTS) Main casting iron structures: ---①②③④⑤ are key casting iron parts Material:Standard GB QT500 --① right&left gantry posts --② slider box --③ slider bottom platen --④ back platen post --⑤ post of cutting structure --other casting iron parts: oil cylinder flange, roller seat, movable mould bearing support,front&back loose-tight structure foot parts etc. transformer oil tank corrugated fins forming machine Casting Iron is naturally weathered. The casting iron part is much heavier than the welding part. The corrugated fin forming machine is one kind of heavy machinery. The smaller vibration of the machine , the greater of cutting precision. The sensitivity of casting iron to vibration is very low, so that its cutting accuracy is improved. Castin...

SCREW THREAD MACHINING METHOD

In  Metal parts machining  works, screw thread (tapping) be required. The screw thread is mainly divided into: connecting thread and driving thread For  connecting thread , the main  machining  methods are: tapping, threading, turning, rolling, etc. For  transmission thread , the main  machining methods  are: rough and fine turning – grinding;whirlwind  milling  – rough and fine  turning , etc. CNC turned screw thread part The following describes the various screw machining methods: THREAD CUTTING Generally, it refers to the method of machining thread on workpiece with forming tool or grinding tool, mainly including  turning , milling, tapping, threading, grinding and whirlwind cutting, etc. THREAD MILLING On the thread milling machine, the disc milling cutter or comb milling cutter is used for milling. Disc  milling  cutter is mainly used for milling trapezoid external thread of screw rod, worm and o...