跳至主要内容

Vertical Die Casting Machine solution for control cables from TUNISIA

 A Tunisian manufacturer of control cables. They are looking for the similar of the following vertical die casting machine.

control cables

That can use our 12T or 20T vertical die casting machines to produce control cables. The control cable one side terminal or both side terminals need be cast with zinc/ zamak alloy as drawing designed structure.

20T vertical hot chamber die casting machine

Customer vertical die casting machine requirement:

"Die-casting machine is mainly used for die-casting zinc alloy parts of ф1-ф3.5mm steel wire. The main features of the equipment are: stable and reliable operation, high accuracy, fast speed, the machine adopts 45 # steel quenching and tempering plate, machine hinge, matching Precisely processed by the machining center, the shape materials are cut by computer water cutting, the appearance is beautiful and durable, the main column is made of 40Cr steel after heat treatment, the surface is made of chrome plating, the hydraulic pump is made of Taiwan SML vane pump, low noise, long life It has the advantages of being hot. The heating adopts electric heating tube to be combined with the pot body for heating. The heating system adopts PLC to control the automatic voltage regulation module to adjust the temperature with advanced PID control mode. The temperature difference is small, the heat preservation is good, and the life is long. , Aviation, medical and other industries brake line, cable line, connecting line, sofa joystick, the necessary equipment for the control line (rod)!

Equipment composition

The machine is mainly composed of the following eight parts:

1. Melting system: from 9KW electric heating tube (total power of heating tube, PID control generally only takes more than half), then heat zinc alloy pot to 420 ℃,

2. Hydraulic system: composed of vane pump, oil circuit shunt plate, solenoid valve, etc.

3. Mould: Use the original Taiwan unified mould size!

4. Frame parts: mainly welded by 45 # steel plate and thickened square tube, and then derusted, and then subjected to high temperature tempering and shaping, in baking paint treatment, beautiful appearance and stain resistance;

5. Electric control device: It is mainly composed of touch screen, plc control Taiwan PID bidirectional thermostat, contactor, circuit breaker, Taiwan voltage adjustment module and other electrical components and cabinet body.

6. Cooling system: It consists of cooling pumps, pipes, joints, cooling boxes, etc. to cool the die-casting mold."

Our vertical die casting machine solution:

Vertical 12T & 20T die casting machines are widely used in many brake wires and control cables companies, they provide wires and cables for many famous car, bike, motorcycle factory. SHIMANO also use our machine to produce brake wires.

20T vertical die casting machine (side melting furnace type)

Photo shows SHIMANO special order vertical die castingmachine for brake wire/control cable zinc end making.

12T Vertical hot chamber die casting machine normally used to produce small zinc or lead alloy parts with  insert parts which must be cast together with alloy.

  1. Brake wires of car and bike: one mold 6pcs

  2. metal shaped terminal pulling wires: one mold 2-6pcs

    brake wire with zinc end cast by vertical die casting machine

12T Vertical die casting machine specification:

120Kn high pressure vertical hot chamber die casting machine parameters:

Name

Parameters

Name

Parameters


Locking Force

120Kn

Motor Power

3.75Kw


Tie Bars Inner Space

190×220mm

Accumulator Capacity

6.3L


Moving Platen Stroke

100mm

Working Pressure

8Mpa


Profiling Thickness

110 – 190mm

Electric Heating Tube Power

7.5Kw


Injection Pressure

14Kn

Heater Power

1Kw


Injection Stroke

55mm

Oil Tank Capacity

120L


Dosage of Fluid Metal per shot（Zn）

130g

Machine Weight

About 1000Kg


Crucible Effective Capacity（Zn）

70Kg

Machine Size

120×90×210cm


Oil Pump

28L/min

Structure of 12T Vertical die casting machine

Vertical machine consists of machine body, mold clamping mechanism, injection system, cooling system, melting furance, electric system etc. It adopts hydraulic drive, electric operation, and has manual and automatic operation. 

Melting furance is heated by electrical heated tube, so its operation is easy, and it has big adjustment range and wide application scope. The brand of hydraulic valve, time relay, general relay, AC contactor, microswitch of this machine is domestic and oversea famous, so it is running stable and performing excellence. It runs efficiently after adjustment. This machine is suitable for zinc alloy, lead alloy and tin alloy casting of hardware, electrical appliance, tool industry etc.

vertical die casting machines structure

Brake wire/cable making machine

To cast zinc terminal with wirerope. The manufacturing process need: die casting machine, die casting die, wireropes. Operator manual set wireropes on mold cavities. Normally 12T machine one time set 6 wireropes

The machine can be used to cast bike wire cable, motorcycle brake wire, car brake cable or wirerope with zinc end terminal.

brake wire cable

About 12T Vertical hot chamber die casting machine price, or die casting mould, please feel free to email us: cnkylt@aliyun.com We will choose suitable machine types, suggestions of mould design, provide free die casting samples.


Related Casting Machinery:


Die Casting Machine

· Battery Spine Die Casting Machine

· Cold Chamber Die Casting Machine

· Hot Chamber Die Casting Machine

· Vertical Die Casting Machine

· PDC casting machine

Material

· Aluminum Die Casting Machine

· Magnesium Die Casting Machine

· Copper Die Casting Machine

· Zinc Die Casting Machine

· Lead Die Casting Machine

Application

· Auto Parts Die Casting Machines

· Kitchen &Household Parts Die Casting Machines

· Lamps Light Parts Die Casting Machines

· Electric Vehicle Spare Parts Die Casting Machines

· Hardware, Jewelry, Clothing Accessories Die Casting Machines

· Tel-Communication Equipment Parts Die Casting Machines

· Garden Machinery & Electric Tools Parts Die Casting Machines

· Lead Acid Battery Terminal Bushing, Battery Positive Spine Grid Die Casting Machines

· Fishing Sinker Die Casting Machines

· Others


vertical die casting machinecontrol cable zinc end die casting machinebrake wire zinc terminal die casting machinebrake wire zamak terminal die casting machine
标签：

评论

发表评论

此博客中的热门博文

How to choose Distribution Transformer?

The Key Selection points of   Oil-Immersed Distribution Transformer . Load Properties of Distribution Transformer: 1) When there are a large number of primary or secondary loads, it is advisable to install two or more transformers. When one transformer is disconnected, the capacity of the remaining transformers can meet the demand of primary and secondary loads. First, the secondary loads should be concentrated as far as possible and should not be too dispersed. 2) When seasonal load capacity is large, special transformer should be installed. For example, in large civil buildings, the load of air conditioning refrigerators, heating electricity and heat, etc. 3) When the concentrated load is large, special transformer should be installed. Such as large heating equipment, large X-ray machine, electric arc furnace, etc. 4) When the lighting load is large or the power and lighting use common transformer seriously affects the lighting quality and lamp life, special lighting...
1 条评论
阅读全文

CNC MACHINE TOOL CLASSIFIED AS PER THE CONTROL TRACK MOVEMENT

Classification according to the control track of CNC machine tool movement. (1) CNC machine tool controlled by point and position Point position control requires to control the moving parts to move from one point to another for accurate positioning. The requirements for the motion track between points are not strict. In the process of moving, there is no processing, and the motion between the coordinate axes is irrelevant. In order to achieve fast and accurate positioning, the movement of displacement between two points generally moves fast first. And then approaches the positioning point slowly to ensure the positioning accuracy. As shown below, which is the motion track controlled by the point position. point position control motion track The machine tools with point control function mainly include CNC drilling machine,  CNC milling  machine, CNC punch, etc. With the development of numerical control technology, there are few numerical control systems which are only us...
发表评论
阅读全文

ALUMINUM RAPID PROTOTYPES MAKING – PRECISION PART MAKING BY CNC MILLING MACHINE

  2021-04-21   由  KYLT Precision CNC Machining Aluminum rapid prototyping  （also named:  aluminum prototyping, fast prototyping, quick prototyping ).  Rapid prototyping  is a quick method to got a finished part from design, then to check and test the desingned part function. ALUMINUM RAPID PROTOTYPING Aluminum alloy is a reasonable material and widely used in industry.  With the developing on aluminum alloy materials, high-strength aluminum alloy with its excellent comprehensive performance in the use of commercial aircraft has reached its structural quality of more than 80%, so get the global aviation industry generally attention. Aluminum began to gradually applied to life, military, science and technology. aluminum prototyping by CNC milling ALUMINUM ALLOY FUNCTIONS: low in density but high in strength close to or superior to high quality steel good plasticity excellent process ability excellent welding characteristics and electroplating good c...
发表评论
阅读全文